57ZW3S Series brushless dc motor

57*57 mm round size, 20~200 W, 1000~3000 rpm, up to 2 Nm, servo option, customizable

General Specification

  • Winding type: YWE
  • Hall effect angle: 120 Degree electrical angle
  • Radial play: 0.025mm / 460g
  • End play: 0.025mm / 400g
  • Max. radial force: 75N @ 20mm from the flange
  • Max. axial force: 15N
  • Insulation class: B
  • Dielectric strength: 500VDC for one minute
  • Insulation resistance: 100MΩ min., 500VDC

Defination of Part number

57
ZW
3
S
76
A
10
G
Frame size
Brushless dc motor
Phase
Squared *
Length
Voltage **
Speed
External code

*: This code shows the sharp of the motor. S = Square; Y =Round.
**: This code shows the voltage of the motor, the detail code defination is: A=24V; B=36V; C=48V; D=170V; E=310V; F=325V; 12=12V; 15=15V

Specifications

ModelUnits57ZW3S76A10-G57ZW3S76A30-G57ZW3S96A10-G57ZW3S96A30-G57ZW3S116A10-G57ZW3S116A30-G
Number of poles 8
Number of phase 3
Rated voltageVDC24
Rated speedRPM100030001000300010003000
Continuous stall torqueN.m0.360.360.540.540.720.72
Rated torqueN.m0.30.30.450.450.60.6
Rated powerW31.594.54714163188
Peak torqueN.m0.90.91.351.351.81.8
Peak currentA5.616.88.425.211.2533.5
Torque constantNm/A0.160.0530.160.0530.160.053
Back E.M.FV/KRPM136136136
Rotor inertiag.c㎡100100150150200200
Body lengthmm76769696116116
Voltage rangeVDC12~310
Speed RangeRPM1000~3000
WeightKg0.650.650.950.951.251.25
ModelUnits57ZW3S60A1057ZW3S60A3057ZW3S80A1057ZW3S80A3057ZW3S100A1057ZW3S100A30
Number of poles 8
Number of phase 3
Rated voltageVDC24
Rated speedRPM100030001000300010003000
Continuous stall torqueN.m0.240.240.480.480.720.72
Rated torqueN.m0.20.20.40.40.60.6
Rated powerW21634212562188
Peak torqueN.m0.60.61.21.21.81.8
Peak currentA3.289.843.289.843.289.84
Torque constantNm/A0.2270.0580.2270.0580.2270.058
Back E.M.FV/KRPM246.1246.1246.1
Rotor inertiag.c㎡145145286286420420
Body lengthmm59598080101101
Voltage rangeVDC12~6012~6012~8012~8024~12024~120
Speed RangeRPM1000~3000
WeightKg0.60.6111.51.5

Applications for the 57mm Brushless DC Motor (NEMA 23)

The 57ZW3S’s industry-standard NEMA 23 mounting and high-torque output make it a superior choice for replacing or upgrading stepper motors in demanding machinery. Key application areas include:

  • CNC & Milling: This 57mm brushless dc motor provides high speed and consistent torque for small CNC mills, plasma cutters, and laser engravers.
  • Automation & Robotics: Ideal for small robotic arms, automated assembly lines, and AGVs that require the reliability and precise control of a 57mm brushless dc motor.
  • Textile & Packaging: Drives textile machinery (e.g., winding machines) and packaging equipment (e.g., labelers, fillers) that run continuous duty cycles.

Outline

 

Customization

shaftencoderbrakeconnectorencodergearbox
ShaftEncoderBrakeConnectorPulleyGearbox
ItemDescription
Shaft ExtensionsMotors can be configured with single or double-ended shafts, manufactured to your specific length.
Encoder OptionsWe offer integration with various encoders to meet specific resolution and application needs.
Brake OptionsMotors can be equipped with an optional brake, available with or without a manual hand release.
Cable HarnessesCustom cable harnesses, with or without connectors, are available upon request.
Pulleys & Pinion GearsPulleys or pinion gears can be supplied and mounted to your specifications.
Gearbox IntegrationMost motors can be paired with various gearbox types, including planetary, worm wheel, and parallel shaft gearboxes.

Frequently Asked Questions (FAQ)

Q: When should I choose this 57mm BLDC motor over a NEMA 23 stepper?

A: Both are excellent for motion control, but for different tasks. A NEMA 23 stepper motor is ideal for high torque at low speeds and for holding a position (holding torque). This 57mm brushless dc motor (57ZW3S) is designed for high-speed, continuous-duty applications where efficiency (less heat), low noise, and a longer operational lifespan are critical.

Q: What type of driver is required for the 57ZW3S motor?

A: This 57ZW3S motor requires a compatible BLDC motor driver to operate. We offer a complete range of drivers, and our engineers can help you select the perfect match for this 57mm brushless dc motor’s power and voltage requirements.

Q: Is this motor complicated to integrate if I am switching from a stepper?

A: While the drive technology is different, the mechanical integration is simple, as this 57mm brushless dc motor uses the same 57x57mm (NEMA 23) mounting flange. Our technical team can provide full support for your project.

Q: What is the expected operational lifespan of this motor?

A: The 57ZW3S series is built for durability, with an expected lifespan often exceeding 20,000 hours. As a high-quality 57mm brushless dc motor, its primary lifespan factors are the high-quality bearings, which are selected for durability under rated load conditions.

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