80ZW3S Series brushless dc motor

80*80 mm squared size, 300~1200 W, 1000~3000 rpm, up to 12 Nm, customizable

General Specification

  • Winding type: YWE
  • Hall effect angle: 120 Degree electrical angle
  • Radial play: 0.025mm / 460g
  • End play: 0.025mm / 400g
  • Max. radial force: 220N @ 20mm from the flange
  • Max. axial force: 60N
  • Insulation class: B
  • Dielectric strength: 500VDC for one minute
  • Insulation resistance: 100MΩ min., 500VDC

Defination of Part number

80
ZW
3
S
98
C
25
X
Frame size
Brushless dc motor
Phase
Squared *
Length
Voltage **
Speed
External code

*: This code shows the sharp of the motor. S = Square; Y =Round.
**: This code shows the voltage of the motor, the detail code defination is: A=24V; B=36V; C=48V; D=170V; E=310V; F=325V; 12=12V; 15=15V

Specifications

ModelUnitsUnits80ZW3S98C2580ZW3S122C3080ZW3S150E2080ZW3S160E25
Number of poles  8
Number of phase  3
Rated voltageVDCVDC4848310310
Rated speedRPMRPM2500300020002500
Continuous stall torqueN.mN.m1.562.94.24.8
Rated torqueN.mN.m1.32.43.54
Rated powerWW3407547331047
Peak torqueN.mN.m3.87.110.512
Peak currentAA28.362.89.513.5
Torque constantNm/ANm/A0.1210.0680.0420.121
Back E.M.FV/KRPMV/KRPM108.877.565.7
Rotor inertiag.c㎡Kg.c㎡1.051.822.632.97
Body lengthmmmm98122150160
Voltage rangeVDCVDC12~310
Speed RangeRPMRPM1000~3000
WeightKgKg33.54.14.3

In-Depth Applications for the 80mm Brushless DC Motor

The 80ZW3S’s 80x80mm frame and high-torque output make it a robust solution for heavy-duty automated machinery. Key application areas include:

  • Large CNC & Milling: Delivers the power and speed needed to drive gantries and spindles on large-format CNC routers, plasma tables, and milling machines.
  • Heavy-Duty Automation: Ideal for heavy-payload conveyors, large sorting systems, and automated actuators that require a powerful 80mm brushless dc motor.
  • Robotics & AGVs: Powers large robotic arms and the drive wheels of heavy-load Automated Guided Vehicles (AGVs) where high torque and reliability are non-negotiable.

Outline

 

Customization

shaftencoderbrakeconnectorencodergearbox
ShaftEncoderBrakeConnectorPulleyGearbox
ItemDescription
Shaft ExtensionsMotors can be configured with single or double-ended shafts, manufactured to your specific length.
Encoder OptionsWe offer integration with various encoders to meet specific resolution and application needs.
Brake OptionsMotors can be equipped with an optional brake, available with or without a manual hand release.
Cable HarnessesCustom cable harnesses, with or without connectors, are available upon request.
Pulleys & Pinion GearsPulleys or pinion gears can be supplied and mounted to your specifications.
Gearbox IntegrationMost motors can be paired with various gearbox types, including planetary, worm wheel, and parallel shaft gearboxes.

Frequently Asked Questions (FAQ)

Q: What is the main advantage of this 80mm bldc motor?

A: The 80ZW3S is designed for power. Its 80mm square frame allows for significant torque and power output. It is intended for high-speed, continuous-run applications where efficiency (less heat) and a long lifespan are required, whereas a stepper motor is often selected for low-speed holding torque.

Q: What is the benefit of the high voltage (up to 310V) capability?

A: The high voltage option allows this 80mm brushless dc motor to achieve its full power rating at a lower current. This reduces heat, allows for thinner cables, and makes it compatible with high-voltage industrial AC servo drivers.

Q: What kind of driver does this bldc motor require?

A: This 80ZW3S motor requires a compatible BLDC motor driver. Given its power, it’s often paired with a high-voltage driver. Our technical team can help you select the precise driver to match your voltage and performance needs.

Q: Is this motor suitable for precision control?

A: Absolutely. When ordered with an optional encoder, this 80mm brushless dc motor becomes a complete high-performance servo motor, perfect for precision positioning and velocity control in demanding applications.

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