86ZW3S Series brushless dc motor

86*86 mm squared type short size,  20~1300 W, 1000~6000 rpm, up to 8 Nm, big torque vs high speed, customizable

General Specification

  • Winding type: YWE
  • Hall effect angle: 120 Degree electrical angle
  • Radial play: 0.02mm / 460g
  • End play: 0.08mm / 450g
  • Max. radial force: 220N @ 20mm from the flange
  • Max. axial force: 60N
  • Insulation class: B
  • Dielectric strength: 500VDC for one minute
  • Insulation resistance: 100MΩ min., 500VDC

Defination of Part number

86
ZW
3
S
71
A
20
X
Frame size
Brushless dc motor
Phase
Squared *
Length
Voltage **
Speed
External code

*: This code shows the sharp of the motor. S = Square; Y =Round.
**: This code shows the voltage of the motor, the detail code defination is: A=24V; B=36V; C=48V; D=170V; E=310V; F=325V; 12=12V; 15=15V

Specifications

ModelUnits86ZW3S71A2086ZW3S71C4086ZW3S98C2086ZW3S98E6086ZW3S125C2086ZW3S125E60
Number of poles 4
Number of phase 3
Rated voltageVDC24484831048310
Rated speedRPM200040002000600020006000
Continuous stall torqueN.m0.840.841.681.682.522.2
Rated torqueN.m0.70.71.41.42.12
Rated powerW1472932938794401256
Peak torqueN.m2.12.14.24.26.36
Peak currentA252424.710.83615.4
Torque constantNm/A0.0840.0870.170.390.1750.39
Back E.M.FV/KRPM8.99.251841.318.541.3
Rotor inertiaKg.c㎡0.70.71.41.42.12.1
Body lengthmm71719898125125
Voltage rangeVDC12~310
Speed RangeRPM2000~6000
WeightKg1.91.92.62.644
ModelUnits86ZW3S
58C10
86ZW3S
58C30
86ZW3S
71C10
86ZW3S
71C30
86ZW3S
98C10
86ZW3S
98C30
86ZW3S
125C10
86ZW3S
125C30
Number of poles 8
Number of phase 3
Rated voltageVDC48
Rated speedRPM10003000100030001000300010003000
Continuous stall torqueN.m0.420.420.840.841.681.682.522.2
Rated torqueN.m0.350.350.70.71.41.42.12.1
Rated powerW24.311073220147440220660
Peak torqueN.m1.051.052.12.14.24.26.36.3
Peak currentA2.868.65.717.111.434.317.251.5
Torque constantNm/A0.3240.120.3240.120.3240.120.3240.12
Back E.M.FV/KRPM34.2812.6334.2812.6334.2812.6334.2812.63
Rotor inertiag.c㎡0.40.40.80.81.61.62.42.4
Body lengthmm585871719898125125
Voltage rangeVDC12~31012~31012~31012~31012~31012~31024~31024~310
Speed RangeRPM1000~3000
WeightKg1.51.51.91.92.62.644

In-Depth Applications for the 86mm Brushless DC Motor (NEMA 34)

The 86ZW3S’s industry-standard NEMA 34 mounting and high-torque output make it a superior solution for heavy-duty machinery. Key application areas include:

  • Large CNC & Milling: Drives heavy gantries and lead screws on large CNC routers, plasma tables, and milling machines where high speed and torque are required.
  • Heavy-Duty Automation: Ideal for high-load actuators, automated guided vehicles (AGVs), and conveyor systems that demand a high-torque 86mm brushless dc motor.
  • Robotics & Actuators: Powers large-scale robotic arms and heavy-payload actuators that require a robust 86mm brushless dc motor.

Outline

 

Customization

shaftencoderbrakeconnectorencodergearbox
ShaftEncoderBrakeConnectorPulleyGearbox
ItemDescription
Shaft ExtensionsMotors can be configured with single or double-ended shafts, manufactured to your specific length.
Encoder OptionsWe offer integration with various encoders to meet specific resolution and application needs.
Brake OptionsMotors can be equipped with an optional brake, available with or without a manual hand release.
Cable HarnessesCustom cable harnesses, with or without connectors, are available upon request.
Pulleys & Pinion GearsPulleys or pinion gears can be supplied and mounted to your specifications.
Gearbox IntegrationMost motors can be paired with various gearbox types, including planetary, worm wheel, and parallel shaft gearboxes.

Frequently Asked Questions (FAQ)

Q: When should I choose this 86mm BLDC motor over a NEMA 34 stepper?

A: Both are excellent for motion control, but for different tasks. A NEMA 34 stepper motor is ideal for high torque at low speeds and for holding a position (holding torque). This 86mm brushless dc motor is designed for high-speed, continuous-duty applications where efficiency (less heat), low noise, and a longer operational lifespan are critical.

Q: What kind of driver does this bldc motor require?

A: This 86ZW3S motor requires a compatible BLDC motor driver. Given its high power and torque, it is often paired with a high-voltage AC-input servo driver, which we can supply. Our engineers can help you select the perfect match.

Q: Is this a “servo” motor?

A: By itself, it is a high-performance bldc motor. When ordered with an optional encoder (see customization), this 86mm brushless dc motor becomes a complete closed-loop servo motor, perfect for precision positioning and velocity control in demanding applications.

Q: What is the expected operational lifespan of this motor?

A: The 86ZW3S series is built for durability, with an expected lifespan often exceeding 20,000 hours. As a high-quality 86mm brushless dc motor, its primary lifespan factors are the heavy-duty bearings, which are selected for durability under high radial and axial loads.

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